Assembly Manufacturing

Welding (manual)

  • Individual parts / small series / medium series
  • Workstations, flexibly designed, on 2,000 m²
  • Welding processes: MAG / MIG / WIG
  • Black – White – Separation
  • on request: 3D – Measuring and Documentation

Welding (robots)

  • Industrial robot compact cells, max. dimensions: 1,200 x 500 x 500 mm (L/W/H) with CMT power source and stud welding technology
  • Cobot with multi-station operation and manipulator; 2,000 x 1,000 x 1,000 mm (L/W/H)
  • Double gantry system with 2 suspended 6-axis robots; max. dimensions: 7,000 x 2500 x 2500 mm (L/W/H)
  • Laser welding max. dimensions: 3.000 x 1.500 x 1.500 mm (L/B/H)
  • on request: 3D – Measuring and Documentation

Laser Welding

  • Hand-held laser welder, certified welders despite new welding process
  • Welding of thin sheet thicknesses
  • Lower heat input
  • minimised heat-affected zone
  • Reduced reworking effort
  • Can also be used for small batch sizes
  • on request: 3D measurement and documentation

Clinching

  • CEU – Tox – Press
  • Total sheet thickness from 0.3 mm to 12 mm
  • No surface damage
  • No soiling and reworking
  • also with intermediate layers such as adhesive or paper
  • no heat input / no welding spatter
  • High dynamic strength

Other Processes

  • Projection welding
  • Stud welding
  • Wobble riveting

Assembly

  • flexible assembly workstations on an area of 2000 m²
  • flexible parts design and shortest delivery times thanks to in-house sheet metal production and chipping
  • Assembly of simple components through to complex machines (max. 5,000 kg)
  • Screws, presses, rivets, …
  • Doubling of the assembly area possible at short notice
  • 3D measurement and documentation on request
  • “just-in-time” delivery
Company

Manufacturing at the highest technical level

Schulz Conveyor Systems LLC, based in Gräfenroda, was founded in 1991 by Mr Peter Schulz. Immediately after its foundation, the company began to invest in the latest technologies.